Knitting

Each order will not start knitting before confirmation of the pre-production sample. Our preparation includes:

① Check and confirm if the raw materials and threading are correct;

② Carefully measure whether the technical dimensions of the products are correct;

③ Check whether the quality of the cloth is qualified.

During the knitting process, our inspector will examine the status and output quality every 2 hours.

Dyeing

As a process that adds vivid color to your clothing, we adhere to the standardized processes:

① Check and confirm the sample color and dyeing color is consistent;

② Control water temperature and dyeing length as per requested for each batch of clothing;

③ Measure dimensional stability: handfeel, stretch & recovery, and shrinkage.

Complying with client-specific regulations and international standards, we focus on formaldehyde testing, azo colorants testing and more tests to make sure the clothing is qualified in your destination markets.

Cutting

The cutting process requires precision.

For styles with computer programmed lines, we cut exactly along the lines. No lines should be left;

For styles with no computered lines, the template shall prevail as the guideline for cutting;

For styles that are designed with accessories, workers should check and confirm whether the other pieces are in color consistency with the body piece.

Sewing

Making sure the color of trim is consistent with the color described in the process sheets;

Adjusting distance between stitches to be consistent with the sample clothing and process requirements, normally 18~21 stitches in 3cm;

The sewing line must be straight and flat, and there should be no bad phenomena such as bending and joint wiring.

Label should be positioned right in the middle, aligning the top and bottom of the label.

Ironing

Perform the first inspection of the product to make sure that the actual product matches the description of the production sheets (Any doubt should confirmed and reported immediately);

Iron and make sure the product is symmetrical and of correct size as per the process sheet;

The left and right collars should be symmetrical, and there is no blistering, wrinkling on the neckline.

The length of the left and right sleeves and trousers must be the same, and the size of the cuffs and foot openings must be the same.

Packaging

The packaging process is not only wrapping the seamless clothing into a bag or a box.

The packaging team conducts one more inspection while packaging. If any defect is detected, the unqualified ones will be weeded out and sent back to the last process for further examination.